Samyak Instrumentation

Smart IoT Data Logger for STP Panels – Real-Time Control & Predictive Insights

iot-data-logger

Efficient sewage treatment requires more than automation—it demands intelligence, real-time visibility, and centralized control.

Samyak Instruments’ IoT Data Logger is purpose-built for PLC-based STP (Sewage Treatment Plant) panels, enabling continuous data logging, real-time monitoring, fault detection, and predictive maintenance from a secure cloud platform.

This next-generation IoT Data Logger for STP systems empowers plant operators and panel manufacturers to enhance operational efficiency, reduce unplanned downtime, and ensure regulatory compliance—without being physically present at the site.


Challenges Faced by STP Panel Manufacturers

STP operations managed without a centralized IoT Data Logger often encounter serious limitations:

No Remote Monitoring: Equipment failures are detected late, leading to prolonged downtime and service interruptions.
Manual Run-Hour Tracking: Maintenance teams rely on manual logs, increasing effort and the risk of errors.
Lack of Predictive Insights: Absence of analytics results in unexpected breakdowns and higher repair costs.
Limited Remote Control: Operators must be physically present to restart motors or change configurations.

These challenges reduce system reliability and limit the value panel manufacturers can offer their customers.


Our IoT-Enabled Solution

Samyak Instrumentation’s IoT Data Logger bridges the gap between on-site STP operations and digital intelligence by seamlessly integrating with existing PLC panels.

The solution transforms conventional STP panels into smart, connected systems with real-time visibility and control.


Key Benefits

Real-Time Data Collection:
The IoT Data Logger continuously monitors motor status, pump activity, blower operation, filter conditions, and critical process parameters.

Automated Run-Hour Logging:
Accurate, automated run-hour tracking eliminates manual effort and enables timely preventive maintenance.

Remote Control via Cloud Dashboard:
Operators can securely start/stop motors, modify configurations, and access plant data from anywhere.

Instant Alerts & Notifications:
Receive SMS and email alerts for faults, abnormal readings, and preventive maintenance reminders.

Data-Driven Optimization:
AI-powered analytics from the IoT Data Logger help identify trends, optimize energy usage, and improve overall STP performance.


How It Works

🔹 Seamless PLC Integration
The IoT Data Logger connects directly to existing PLC-based STP panels without major modifications.

🔹 Data Acquisition
Live operational data is collected from motors, pumps, blowers, filters, and field sensors.

🔹 Secure Cloud Transmission
All data is encrypted and transmitted securely to the Samyak IoT platform.

🔹 Web Dashboard Access
Our sister company, Samyak Infotech (www.samyak.com), provides a Remote Monitoring Solution (RMS) that allows operators to view trends, alerts, and controls on any web-enabled device.

🔹 Automated Alerts
Any fault, threshold breach, or anomaly triggers instant notifications for quick corrective action.

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